Everlast Composites LLP Thane, Maharashtra

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Profile

We came into existence in the year 2008 and since then we have been working benevolently on fiberglass products. Our company is a renowned entity in this industry best known as one of the leading manufacturers of FRP composite products in India. Today, FRP (Fiber Reinforced Polyester) or GRP is gaining popularity as the next generation technology and has replaced materials like CI, DI, Concrete, PVC, MS, etc due to its far superior properties.

The company was the result of the efforts of two pioneers who have more than 50 years of experience in this FRP technology. Our product portfolio includes FRP Moulded Gratings, FRP Manhole Covers & Frames, FRP or GRP Pultruded Sections, etc.

Unlike other manufacturers present in market, we are recognized as an ISO 9001:2008 certified company with our all products approved by the Municipal Corporation of Greater Mumbai (MCGM), Military Engineering Services (MES), Bhabha Atomic Research Centre (BARC – Dept. of Atomic Energy), Mahanagar Telephone Nigam Ltd. (MTNL), CIDCO (City Industrial Development Corporation of Maharashtra), NMMC (Navi Mumbai Municipal Corporation) and other reputed institutions and government bodies.

We are quite famous among our clients for accomplishing bulk orders of FRP products in stipulated time period and for this, we have established a 25,000 sq. ft. of sprawling manufacturing unit on the outskirts of Mumbai & Aurangabad. At our unit, we have adopted a very stringent quality control measure for our range so that our clients get an excellent range of FRP composite products. The entire production procedure is carried out under the supervision of senior professionals who have immense knowledge in this sector. To ensure the quality of our entire stock, the products are subjected to a strict quality test that checks each and every item on various parameters. Till now, we have supplied large number of FRP products to many clients from several nations including Africa.

Company Factsheet

Nature of Business: Manufacturer
Additional Business: Exporter
Company CEO: Amrit Sanghai
Key Customers:
  • Relcon Infrastructure Project Private Limited, Mumbai
  • K R Construction Private Limited, Mumbai
  • Seth Construction Private Limited, Mumbai
Registered Address: Plot No. N11/12 Khokhani Estate, Sativali Opp. Neelkanth Industrial Estate, Vasai East, Mumbai- 401208, Maharashtra, India
Industry: Others - manufacturing
Total Number of Employees: 11 to 25 People
Year of Establishment: 2009
Legal Status of Firm: LLP under LLP Act, 2008.
Proprietor Name: Mr. Amrit Sanghai
Export Percentage: 20-40%
Location Type: SEMI-URBAN
Building Infrastructure: Permanent
Size of Premises: 22,000 square feet
Provide after Sales Support: User Manual
Sampling Policy: Free
Quality Measures / Testing Facilities: No
Tan No.: MUME1*****
GST No.: 27AAGFE5447F1ZF
CIN No.: AAK-0779
Customized Packaging: No
Payment Mode:
  • Cash
  • Cheque
  • Credit Card
  • DD
  • Online

Quality

Quality
Being a client centric organization, we primarily focus on our clients’ requirements and benevolently try to inculcate them in our FRP composite products. We believe in quality oriented products and thus have put our best minds forward to manufacture and fabricate our entire stock of FRP products. At our end, we make sure that our each and every product is manufactured as per the industrial standardized and up-graded norms. Our company has also got accredited from various regulation bodies and organization for presenting an impeccable and new generation technology FRP in market. We are an ISO certified company and manufacture all our products with stringent quality measures.

Certificates

Certificates
Our hard work and vast expertise in FRP technology has helped us in marking a strong presence at global level. Till now we have received numerous certifications from renowned organizations and departments that include:

Awards and Achievements

Awards and Achievements
Winner of National Award under the categoary, Innovation in Product for "FRP Manhole Covers" in 2010-11
by Ministry of Chemicals and Fertilizers, Government of India

Awards & Recognition

Awards & Recognition

 

Winner of JEC Asia 2013

INNOVATION AWARD FOR

60 Ton Load capacity Manhole Cover with Frame

& 40 ton Load Capacity Grating.

 

Why Us?

Our modern infrastructural services perform a significant role in the success of our organization. We have our own manufacturing unit, equipped with latest machines and equipments that help us undertake imperative processes

100% waterproof, Weatherproof, Corrosion free material.
ZERO SCRAP VALUE hence it is Burglarproof.
High strength to weight ratio hence light weight & easy to handle.

Product Applications

Recommended locations for placement of different grade and types/shapes of manhole covers and frames are as under:





Everlast Gully Gratings
Applications Road Crossover gratings
Road side gratings
Water Entrance gratings
Overflow gratings for
swimming pool
450 X 450
500 X 600
600 X 750
600 X 1200

Size Selection, Handling & Installation

Size Selection, Handling & Installation
Size Selection : Clear opening of the frame should not be smaller than that of chamber.

Handling : Everlast composite manhole covers, sewer manhole covers, iron manhole covers, frames & iron gratings, sewer gratings have very good load carrying capacity. Transportation and handling at the time of installation should be made carefully to avoid damage of corners & edges.

Installation Procedure :
a) Prepare concrete bed considering height of frame.
b) Frame should be embedded in 300 x 200 mm of minimum M-20 grade concrete.
c) Make sure that top level of frame should match with the road.

FAQs

Q. Will FRP manufactured Covers can take a load of heavy traffic?

ANS. As it is manufactured by modified, UV stabilized Resins reinforced with woven glass fibres, oriented multi axially, its matrix is designed to take load upto 60 tons. So these covers can be designed for different applications like footpath installations, parking places installations, side carraige ways and heavy traffic lanes of the roads.
Will it sustain impact of traffic load?

ANS. Because of reinforcement of oven glass fibres, oriented multi axially and added flexural strength it will definitely take impact load and will not break into pieces like Cast Iron.
Can Somebody Steal it as it is a major problem in CI covers?

ANS. As it is made from thermosetting plastics, its polymerisation cannot be reversed by any process so these cannot be recycled easily. Due to this feature it has zero scrap value and will not generate any remuneration for burglars.
Due to its lightweight nature can it be taken away easily by burglars?

ANS. We provide manhole covers and frames with stainless steel cable wire locking arrangement which prevents it from easy takeaway.
Will it sustain extreme weather conditions?

ANS. As it is made of modified resins it has temperature resistance from -40 to 80 degree centigrade and it is waterprof and resistant to Corresive flue gases generated in sewer lines.


What is the life span of these products?

ANS. As it is manufactured by modified, UV stabilised Resins its life is more than 30 years.

Shade Card & Composition

Shade Card & Composition
Shade Card
Everlast composite manholes & gratings which includes FRP manhole covers, stainless steel manhole covers, concrete manhole covers, FRP gratings, stainless steel gratings, iron gratings, concrete gratings that are available in a wide array of colours. We offer products in a set of colours from which client's can choose from. The shade card facilitates buyer's to choose the required colour so that it meets their aesthetic needs.

Composition
It is made with compression moulding process using glass fibre woven cloth embedded with modified resin. Glass fibre content will be upto 50%.

Continuous fibers in woven form gives enormous strength to the product. Top layer of the cover & frames consist of quartz & corundum which adds to the wear resistance of surface.

In case of stainless steel manhole covers ribs are provided to increase load capacity. But for designing composite manhole covers instead of ribbing pot bottom style is used. This means thickness of manhole cover will be more at the center and reduce towards the edge. This style of design provides more strength supporting area.

Everlast composite manhole cover consists of: Application Temperature Scope

The materials used to manufacture the manhole covers are important, that is why we only use quality materials. The main material that contributes to the product application temperature is the unsaturated resin. It belongs to the thermosetting resin family. The performance after its solidification is as follows:


PRODUCT RANGE

Diversified

PRODUCT PROFILE

Product/Service name

Share in net sales (%)

FRP composite manhole covers

100.00

Why FRP?

Fiber reinforced polyester (FRP) is the next generation polymer made of a polymer matrix reinforced with fibers. These polymers are considered to be the strongest one and most resistive to deforming forces. With the advancements, FRP has totally replaced traditional materials like RCC, CI and steel for manufacturing manhole covers, gratings, doors, window shades and security cabins.


Following are the comparison charts between FRP and other materials :

  RCC CI FRP
Life Span Low Moderate High
Strength/Weight Ratio Very Low Moderate Very High
Cost Low Moderate Comparable to CI
Scrap Value Low High Nil (Zero Scrap Value)
Color Range Concrete Grey Black / Metallic Range Available
Finishing Not Applicable Rough Granite Finish
Logo Embossing Not Available Not Available Possible
Custom Design Not Available Not Available Possible
Locking System None None Available
Handling Very Difficult Difficult Easy
Thermal Expansion Slight High Almost Nil
Corrosion Resistance Low Medium High
Abrasion Resistance None None Yes

Properties FRP Steel
Corrosion Resistance Very High Subjected to Oxidation & Corrosion
Weight Light Weight require lifting equipments to move and place
Conductivity Highly insulating material Conducts electricity, potential Shock hazard
Strength High strength to weight ratio Lower strength to weight ration
Stiffness Will not permanently deform under load conditions Any deformation will be permanent in nature
Impact Resistance Glass mat distributes load evenly to prevent surface damage Can permanently deform under impact
EMI / RFI Transparency Transparent to EMI/RFI interferences Can Interfere with EMI/RFI transmissions
Versatility Pigments added to resin provide uniform coloring through volume Color is applied only on surface via paint or coating
Field Fabrication Can be fabricated on site using simple carpenter tools. Erection easy due to light weight Needs specialized cutting and welding equipment and skilled labor Heavier material requires special lifting equipments to manage.
Cost Lower life cycle cost due to low maintenance and installation cost High life cycle costs

Clientele

It’s been long since we are manufacturing and supplying FRP composite products in market. We have all the expertise to accomplish bulk orders for FRP products in stipulated time period. As a certified FRP composite product manufacturer, our high standard quality range has resulted in wide range of renowned clients across India as well as overseas markets. Our prime focus has always been to meet the requirements and demands of our esteemed clients. The main asset of our company is our cherished and contended clientele. We do not believe in marketing and promotions, our prime source of advertisement is our clients who always recommend our company in market for our excellent range of products. Being a quality conscious company, we make sure that all the fabrication work is done with high grade and fine quality material. Till now, we have served numerous renowned clients with our excellent range of FRP products.


The list is as following :

And the list is increasing day by day with the up-gradation and innovations in our stock of FRP composite products.

OUR USP

Our company is indeed the most preferred choice for FRP composite products with an incredible experience in FRP technology. In entire industry, we have recorded highest number of approvals from MCGM, MES, BARC, MTNL, NMMC and MMRDA for our manufactured FRP manhole covers and gratings. Entire assortment of FRP products is manufactured at our two state of the art manufacturing units at Vasai and Aurangabad. Owing to our technologically advanced production unit & experienced workforce, we are recognized as the largest supplier of FRP manhole covers and gratings in India. We are highly reckoned in industry for our superior quality of products. There are all the in-house R&D and test facilities for scientific manufacturing practices. We have a capacity of generating over 1000 tonnes of FRP products per annum. As compared to other manufacturers of FRP products, our company is highly renowned at global level for following reasons:



Shade Card & composition

In this industry, we are best known for manufacturing a complete range of FRP composite products. Our entire product range includes FRP manhole covers, stainless steel manhole covers, concrete manhole covers, FRP gratings, stainless steel gratings, iron gratings & concrete gratings. We have expertise to offer all these FRP products in wide range of colors and shades. An exclusive set of colors is provided to our clients so that they can choose their preferred color to meet their aesthetic needs.


We have all the in-house facilities for manufacturing a supreme quality range of FRP composite products. Compression moulding process is generally used to manufacture these FRP products in which we use glass fiber woven cloth that is embedded with modified resin. We make sure that the content of Glass fiber in the manufacturing of these products does not exceed above 50%. In our products, the top most layer of the FRP cover is specially fabricated from certified quality of quartz & corundum that adds to the wear resistance of surface.

The basic elements which are used while manufacturing our entire stock of FRP composite products includes:


Our entire assortment of raw materials for manufacturing FRP products is carefully procured from only reliable vendors after subjecting it to stringent quality test. All the materials used are of premium quality and ensure high efficiency of the product. One of the most important materials that play an important role in product application temperature is the unsaturated resin. This kind of resin belongs to the thermo-setting resin family and the performance after its solidification is as follows:


Shade Card

Shade Card
In this industry, we are best known for manufacturing a complete range of FRP composite products. Our entire product range includes FRP manhole covers, stainless steel manhole covers, concrete manhole covers, FRP gratings, stainless steel gratings, iron gratings & concrete gratings. We have expertise to offer all these FRP products in wide range of colors and shades. An exclusive set of colors is provided to our clients so that they can choose their preferred color to meet their aesthetic needs.

We have all the in-house facilities for manufacturing a supreme quality range of FRP composite products. Compression moulding process is generally used to manufacture these FRP products in which we use glass fiber woven cloth that is embedded with modified resin. We make sure that the content of Glass fiber in the manufacturing of these products does not exceed above 50%. In our products, the top most layer of the FRP cover is specially fabricated from certified quality of quartz & corundum that adds to the wear resistance of surface.

The basic elements which are used while manufacturing our entire stock of FRP composite products includes:


Our entire assortment of raw materials for manufacturing FRP products is carefully procured from only reliable vendors after subjecting it to stringent quality test. All the materials used are of premium quality and ensure high efficiency of the product. One of the most important materials that play an important role in product application temperature is the unsaturated resin. This kind of resin belongs to the thermo-setting resin family and the performance after its solidification is as follows:


Recent Projects

We have installed our products at below mentioned site :

About Us

We came into existence in the year 2008 and since then we have been working benevolently on fibre glass products. Our company is a renowned entity in this industry best known as one of the leading manufacturers of FRP composite products in India. Today, FRP (Fibre Reinforced Plastic) or GRP is gaining popularity as the next generation technology and has replaced materials like CI, DI, Concrete, PVC, MS, etc due to its far superior properties.

The company was the result of the efforts of two pioneers who have more than 50 years of experience in this FRP technology. Our product portfolio includes FRP Moulded Gratings, FRP Manhole Covers & Frames, FRP or GRP Pultruded Sections, etc.

Unlike other manufacturers present in market, we are recognized as an ISO 9001:2008 certified company with our all products approved by the Municipal Corporation of Greater Mumbai (MCGM), Military Engineering Services (MES), Bhabha Atomic Research Centre (BARC – Dept. of Atomic Energy), Mahanagar Telephone Nigam Ltd. (MTNL), CIDCO (City Industrial Development Corporation of Maharashtra), NMMC (Navi Mumbai Municipal Corporation) and other reputed institutions and government bodies.

We are quite famous among our clients for accomplishing bulk orders of FRP products in stipulated time period and for this, we have established a 25,000 sq. ft. of sprawling manufacturing unit on the outskirts of Mumbai & Aurangabad. At our unit, we have adopted a very stringent quality control measure for our range so that our clients get an excellent range of FRP composite products. The entire production procedure is carried out under the supervision of senior professionals who have immense knowledge in this sector. To ensure the quality of our entire stock, the products are subjected to a strict quality test that checks each and every item on various parameters. Till now, we have supplied large number of FRP products to many clients from several nations including Africa.
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    Amrit Sanghai

    (Director)

    Everlast Composites LLP

    Vasai East, Thane, Maharashtra, India

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